FBG Sensing Technology for Monitoring the Operation Status of Production Equipment

Fiber grating sensing technology has gained wide popularity in the industrial automation industry due to its high accuracy and reliability. The technology offers real-time monitoring of various parameters in the production process, including the operation status of production equipment. This article, we will discuss the problems that fiber grating sensing technology can solve, and how Beijing Dacheng Yongsheng Technology Co., Ltd.(short for DCYS ) can help the industrial automation industry to solve some problems in monitoring the operation status of various production equipment.

Fiber Bragg Grating Sensing Principle:

Fiber Bragg gratings (FBGs) are periodic structures that are inscribed in the core of an optical fiber. These structures reflect a specific wavelength of light that is determined by the periodicity of the grating. When the grating is subjected to mechanical or thermal strain, the reflected wavelength changes in a predictable manner. By monitoring the reflected wavelength, changes in strain, temperature, and other parameters can be detected. FBG sensors can be used to monitor a wide range of parameters, including strain, stress, temperature, and vibration.

Click the link below for more details:

Fiber Bragg Grating Sensing Principle - FBG Principle - FBG Sensor Principle - FBG Temperature Strain Stress Vibration Shape Sensing Principle

Monitoring the Operating Status of Various Production Equipment:

The monitoring of the operating status of various production equipment such as turbines, generators, and motors is essential in the industrial automation industry. Monitoring enables early detection of faults, which can prevent equipment breakdowns, reduce maintenance costs, and increase productivity. However, traditional monitoring methods such as manual inspection and data logging are often inadequate in providing real-time data on the operating status of production equipment. These methods are also time-consuming, labor-intensive, and prone to errors.

Physical Diagram of OFSCN® High-Range Fiber Bragg Grating (FBG) Strain Sensor (Strain Gauge) - Single-ended, Length 1m­­

Difficulties in Monitoring the Operating Status of Various Production Equipment:

Monitoring the operating status of various production equipment presents several challenges in the industrial automation industry. Some of these challenges include:

1.Inaccessibility of equipment - Some production equipment is located in areas that are difficult to access, making it challenging to monitor their operating status.

2.Harsh operating environments - Some production equipment operates in harsh environments that make traditional monitoring methods impractical or unreliable.

3.Limited data resolution - Traditional monitoring methods often provide limited data resolution, which may not be sufficient to detect subtle changes in the operating status of production equipment.

Physical Diagram of OFSCN® 300°C Capillary Seamless Steel Tube FBG Temperature Sensor(01 type, single-ended)

What Problems Can be Solved by FBG Sensing Technology:

Fiber grating sensing technology offers a solution to the challenges faced in monitoring the operating status of various production equipment. The technology can be used to monitor a range of physical quantities, including temperature, strain, and vibration, which are critical indicators of the operating status of production equipment. By using FBG sensors to monitor these parameters, real-time data on the operating status of production equipment can be obtained with high accuracy and reliability.

Recommended fiber grating temperature, strain, stress, displacement, vibration, and shape sensors:

6000με Fiber Bragg Grating Strain Sensor - FBG Strain Gauge - polymer material packaging - metal protection strain sensor - range 6000με/8000με

Fiber Bragg Grating Displacement Sensor - FBG Displacement Gauge - Crack Gauge

300°C Fiber Bragg Grating Temperature Sensor - Single-Point/Multipoint FBG Thermometer - FBG Temperature Sensors

Fiber Bragg Grating Stress Sensor - FBG Stress Gauge - Bolt and Anchor Rod Stress Detection

Fiber Bragg Grating (FBG) Shape Sensor - Curvature Sensor - Three-dimensional Bending and Multi-angle Measurement

100°C Fiber Bragg Grating Temperature Sensor - Single-Point/Multipoint FBG Thermometer - FBG Temperature Sensors

2500με Fiber Bragg Grating Strain Sensor - FBG Strain Gauge - Metal Encapsulation - High Temperature FBG Strain Sensor

Beijing Dacheng Yongsheng Technology Co., Ltd.:

Beijing Dacheng Yongsheng Technology Co., Ltd.(short for DCYS) is a professional manufacturer of fiber grating sensors, fiber grating demodulators and system software. Specializing in the production of various fiber grating sensors, including temperature, strain, stress, displacement, vibration, shape sensors, etc. DCYS also produces fiber grating demodulators, and can customize and develop related application software.

Recommended fiber grating demodulator:

Fiber Bragg Grating Interrogator - Fiber Optic Grating Demodulator - High-Speed/Frequency FBG Analyzer

Product Alias: Fiber Bragg Grating Interrogator, FBG Interrogator, FBG Sensor Interrogator, Fiber Optic Grating Interrogator, Fiber Bragg Grating Demodulator, FBG Demodulator, Fiber Optic Grating Demodulator

This product is produced by DCYS, and it is a high-speed high-frequency fiber Bragg grating demodulator(Interrogator). The fiber grating demodulator is compatible with various specifications and models of OFSCN® fiber bragg grating sensors (temperature, strain, stress FBG sensors, etc.). It features adjustable port density (4, 8, 12, 16 channels) and high-speed high-refresh rate capabilities.

DCYS Helps to Monitor the Operation Status of Production Equipment:

DCYS's fiber grating sensors are ideal for monitoring the operation status of various production equipment in the industrial automation industry. These sensors can detect changes in temperature, strain, stress, and vibration, providing valuable information about the health of the equipment. With the help of these sensors, maintenance personnel can detect problems early and take corrective action before serious damage occurs.

DCYS's fiber grating solutions tuning instrument is another key product in the industrial automation industry. This instrument can be used to tune the sensors to the specific needs of the equipment being monitored, ensuring accurate and reliable data collection. DCYS's application software is also designed to provide real-time monitoring and analysis of the data collected by the sensors.

大成永盛光纤光栅传感监测系统框图

Other Points Need to Be Clarified:

Fiber grating sensing technology has revolutionized the industrial automation industry by providing accurate and reliable monitoring of various industrial processes. This technology is particularly useful for monitoring the structural health of buildings, pipelines, and large industrial equipment, as well as the operation status of various production equipment.

Beijing Dacheng Yongsheng Technology Co., Ltd. is a leading provider of fiber grating sensing technology, offering a wide range of solutions for the industrial automation industry. DCYS's fiber grating sensors, tuning instrument, and application software are designed to provide accurate and reliable data collection, analysis, and monitoring, helping maintenance personnel detect problems early and take corrective action before serious damage occurs.

Overall, fiber grating sensing technology has enormous potential in the industrial automation industry, and we can expect to see continued growth and development in this field in the coming years.

 

No comments

Leave your comment

In reply to Some User

Related Articles